概述:自動(dòng)上料攪拌車的運(yùn)動(dòng)過程主要包括發(fā)動(dòng)機(jī)、液壓元件(油系、液壓馬達(dá)、減速機(jī))以及攪拌筒等五部分裝置的運(yùn)動(dòng)。由發(fā)動(dòng)機(jī)提供動(dòng)力源,動(dòng)力再通過油菜傳遞給液壓馬達(dá),再通過減速機(jī)
自動(dòng)上料攪拌車的運(yùn)動(dòng)過程主要包括發(fā)動(dòng)機(jī)、液壓元件(油系、液壓馬達(dá)、減速機(jī))以及攪拌筒等五部分裝置的運(yùn)動(dòng)。由發(fā)動(dòng)機(jī)提供動(dòng)力源,動(dòng)力再通過油菜傳遞給液壓馬達(dá),再通過減速機(jī)減速增大扭矩終實(shí)現(xiàn)攬拌筒的轉(zhuǎn)動(dòng)。因控制終端為攪拌筒的轉(zhuǎn)速,而攪拌筒的速度由前面四部分裝置的運(yùn)動(dòng)決定,因此在運(yùn)動(dòng)分析過程將主要包括發(fā)動(dòng)機(jī)、液壓元件等部分。
The movement process of automatic feeding mixer mainly includes the movement of engine, hydraulic components (oil system, hydraulic motor, reducer) and mixing drum. Firstly, the engine provides the power source, and then the power is transmitted to the hydraulic motor through rape, and then the reducer decelerates to increase the torque, and finally realizes the rotation of the drum. Because the control terminal is the rotation speed of the mixing drum, and the speed of the mixing drum is determined by the movement of the four parts of the device, the motion analysis process will mainly include the engine, hydraulic components and other parts.
發(fā)動(dòng)機(jī)
engine
自動(dòng)上料攪拌車一般使用柴油機(jī)作為發(fā)動(dòng)機(jī),因我過內(nèi)燃機(jī)技術(shù)相對(duì)國(guó)外較為落后,因此在自動(dòng)上料攪拌車上一般使用國(guó)外進(jìn)口柴油機(jī),目前公司使用的柴油機(jī)大多由日本生產(chǎn),機(jī)型包括、、等?,F(xiàn)已系列柴油機(jī)進(jìn)行介紹和分析。
The diesel engine is generally used as the engine of the automatic feeding mixer. As the internal combustion engine technology of our company is relatively backward compared with foreign countries, the imported diesel engine is generally used on the automatic feeding mixer. At present, most of the diesel engines used by the company are produced in Japan, including, and etc. The series of diesel engines have been introduced and analyzed.
系列柴油機(jī)是紅直列、活塞式、水冷、增壓才有發(fā)動(dòng)機(jī)。紅徑,行程、虹心距、凈重功率覆蓋范圍為。
Series diesel engine is red in-line, piston type, water-cooled, supercharged engine. Red path, stroke, rainbow center distance, net weight and power coverage are.
自動(dòng)上料攪拌車的動(dòng)力系統(tǒng)分析
Power system analysis of automatic feeding mixer
系列柴油機(jī)通過采用高壓共軌燃油噴射技術(shù),油耗低、可靠性高,該發(fā)動(dòng)機(jī)上帶有為自動(dòng)上料攪拌車上裝提供動(dòng)力的動(dòng)力輸出口(,大輸出扭矩為大輸出功率
Series diesel engines adopt high-pressure common rail fuel injection technology, with low fuel consumption and high reliability. The engine is equipped with a power output port to provide power for the loading of automatic charging mixer. The large output torque is the high output power
液壓元件
Hydraulic components
減速機(jī):目前我公司主要采用的是意大利、德國(guó)、意大利的減速機(jī),此減速機(jī)釆用行星傳動(dòng)齒輪箱,結(jié)構(gòu)緊湊,傳動(dòng)效率高,運(yùn)轉(zhuǎn)可靠易于維護(hù)保養(yǎng)。
Reducer: at present, our company mainly adopts the reducer of Italy, Germany and Italy. The reducer adopts planetary gear box, with compact structure, high transmission efficiency, safe and reliable operation and easy maintenance.
攪拌耀速度控制:根據(jù)“發(fā)動(dòng)機(jī)轉(zhuǎn)速油菜排量馬達(dá)排量減速機(jī)減速比耀體轉(zhuǎn)速,其中馬達(dá)排量、減速機(jī)減速比是常數(shù),罐體轉(zhuǎn)速如果恒定為常數(shù),則只要發(fā)動(dòng)機(jī)轉(zhuǎn)速油粟排量為常數(shù)即可【。
Speed control of agitator: according to "engine speed, rape displacement, motor displacement, reducer deceleration ratio, the motor displacement and reducer reduction ratio are constant, if the tank speed is constant, then as long as the engine speed and oil displacement are constant [.
自動(dòng)上料攪拌車的動(dòng)力系統(tǒng)分析
Power system analysis of automatic feeding mixer
電子恒速傳動(dòng)方案是把液壓粟的控制形式改為電比例控制,液壓錄輸出流量與輸入電流成正比,通過調(diào)節(jié)比例閥的輸入電流,改變液壓粟斜盤角度,從而達(dá)到調(diào)速目的。
The scheme of electronic constant speed transmission is to change the control form of hydraulic pump to electric proportional control. The output flow of hydraulic pressure recorder is proportional to the input current. By adjusting the input current of proportional valve, the angle of hydraulic poppet swash plate can be changed to achieve the purpose of speed regulation.
在一定發(fā)動(dòng)機(jī)速度下,電比例液壓粟開度達(dá)到大,此時(shí)如希望攪拌罐的速度再上升則需要提高自動(dòng)上料攪拌車底盤發(fā)動(dòng)機(jī)速度。
At a certain engine speed, the electric proportional hydraulic poppy degree reaches a large value. At this time, if you want the speed of the mixing tank to rise again, you need to increase the engine speed of the chassis of the automatic feeding mixer.